Surgical Face Mask Machine

Deqi has rich experience in manufacturing surgical face mask machine to assist you to produce surgical face masks .With PLC control system ,it can work smoothly and automatically ,capacity is 80-100pcs/min ,which can help you get max capacity face mask in shortest time .

About Our Surgical Face Mask Machine:

Our automatic mask making machine is generally composed of feeding part, forming machine, conveyor line, earloop welding machine and so on. The automatic masking machine adopts a 1+1 integration scheme (1 automatic blank mask machine + 1 earloop welding machine), using computer PLC programming control, which realizes automatic unwinding of raw materials, automatic transportation, cutting of the nose bridge, mask edge welding, Ultrasonic fusion, forming cutting, earloop welding and other full-process automation, the full load capacity of 24 hours can reach 100,000 / day.

Automatic Servo Motor Mask Making Machine Application

This non woven face mask making Machines realizes the fully automated production of flat masks, the whole process including coil material feeding, folding and pressing,nose bridge tendon material feeding,mask forming,mask cutting,ear band feeding and welding,finished product unloading and other processes,completing the whole production process from coil material to finished product of mask.The produced face masks are comfortable to wear, non-stressed,and have a good filtering effect, which fits the face shape of people andcan be used in medical,electronics, mining, construction and other industries.

ADVANTAGES OF DEQI SURGICAL FACE MASK MACHINE

Our automatic 1+1 face mask machine is improved model based on our rich experienced and feedback from our customers .The mask production system include one blank mask machine and one earloop welding machine .The whole line is improved with servo motor driven ,which can guarantee the stable output capacity and continuous working with less problem and debugging required .

Materials loading device

Auto steering Control, Smooth and Aligned

Cloth folding and cutting ,nose bridge implant

Flat and smooth, max 200pcs/min output

PLC control ,touch screen panel

DELTA conrol panel ,stable and easier operation

Earloop welding section

Servo motor driven ,accurate and uniform welding point

Stronger chain driven

Harden chain belt ,which can guarantee long time working

English-operating-screen

English operating screen

Easier to operate and debugging

Servo motor driven 

More stable working performance guaranteed 

best ultrasonic welding device

Reliable ultrasonic welding device ,which can ensure stronger welding points 

Specification of Deqi face mask making machine 1+1

Model DQ120E
NameAutomatic 3ply Medical Face Mask Making Machine 1+1
MaterialPP nonwoven Composite fiber
aluminum alloy and 304 stainless steel
Machine size4700mm*2500mm*2100mm
Power requirement 220VAC ± 5%, 50z/60Hz
Control panelPLC touch screen control panel
Capacity80-100pcs/min
FeatureServo motor driven ,more stable working performance with better welding performance 
Operating environmenttemperature 10 ~ 35 ℃, humidity 5-35% HR, no flammable and corrosive gas, no dust (cleanness not less than 100,000)

Layout of mask making machine

8 REASONS WHY CHOOSE US

01

Experienced factory directly

Over 20 years experience in manufacturing ,leading the facial mask making machine industry for years

02

Fast delivery

Fastest delivery guaranteed ,we can finish order within 15 days

03

Strict quality control

No compromise for the quality ,each machine ensure testing before delivery ,guarantee best performance for working

04

Best quality component

We apply world class component ,eavy duty work

05

More intelligent control

Touch screen control panel ,intelligent control system ,easier to operate and maintance

06

Fast output speed

100-110pcs/min continuously working ,stable working performance guaranteed

07

Better quality control for mask

Fined machine installation ,and food level spare parts control ,which can ensure the best quality of the facial mask

08

Fastest service reply

Any questions replied within 12 hours ,immidiate after sales service reply

Details pictures of our 3ply mask making machine

details of surgical face mask machine

Buyer’s Guide

Surgical Face Mask Machine

Disposable Surgical Mask Machine (1 blank mask machine + 1 ear loop welding machines) is a fully automatic machine that can realize a series of process including material feeding, nose clip welding, blank mask welding / folding / cutting, ear loop welding / binding until a completely mask is finished, it’s combined with 1 blank mask machine + 1 ear loop welding machines which has greatly improved the production efficiency.

Why Choose Us ?

  • 20+ years of experience in manufacturing industrial machines
  • Super fast delivery within 15days.
  • Bulk output capacity.
  • Our machine is Error-free.
  • Waste reduction capability.
  • High-performance guaranteed.
  • We focus on quality. Each machine going through three steps testing before delivery.
  • Largest skilled technical team to ensure latest technology such as touch screen, Intelligent control system, easy functionality, etc.
  • Superfast output speed. It generates 80-100pcs/min.
  • It can work continuously, with more stable & smoothing performance.
  • We specialize in manufacturing surgical face mask machine that is innovative, latest & makes your production process easiest.
  • Fully automatic control mask machine.
  • Each material tested crucially before using in mask machine.
  • Our machine allows design customization & sturdy constructions.
  • Unbeatable price guaranteed. It will be a money worthy mask machine. The price is comparatively low according to its quality.

Our face mask making machine working process :

Processing Details
Automatic feeding system1. An aluminium alloy frame, which is robust and aesthetically pleasing, ensuring the accurate dimensioning of the finished product.
2. Steel clamps, adjustable from side to side.
3. Tensioner setting to adjust the width tension, so as to effectively ensure the beauty and flatness of the finished product.
4. Separate nose-line delivery set for easy adjustment and maintenance.
Folding and forming systems1. Insert folding device for easy and quick adjustment.
2. Large diameter welding wheel to effectively reduce product deformation.
Ultrasound system1. Alloy steel moulds, ductile and suitable for prolonged oscillation.
2. High thermal/ultrasonic conductivity, thus ensuring the aesthetic effect of the weld cut.
3. High hardness, not prone to cracking, deformation and rusting.
4 . D4 . Domestic high-quality ultrasonic transducer ,20K  international frequency standard, more powerful and stable output.
5. The PLC controls the entire operation of the machine to reduce the difficulty for the user.
Conveying system1. The working height is docked to the previous process.
2. Type of transport: belt transport.
3. Material: the belt is made of domestic high-quality wear-resistant material with high coefficient of friction.
4. Conveyor drive motors, reducers of high quality brands and adjustable speed.
5. The conveying is made of aluminum frame, all materials are rust-proof and aesthetically pleasing.
Earband welding systemEar-mask machines.
1. The machine is compact, small and space-neutral.
2. PLC control with high stability and low failure rate.
3. The machine adopts an aluminium alloy structure, which is beautiful and sturdy and does not rust.
4. Photoelectric detection to reduce the error rate.
5. Adjustable fusion strength of the earbands (ultrasonic fusion of the elastic band to the outer two sides of the mouthpiece body to complete the finished earbands).Conveyor.
*The height of the wire body is docked to the previous process.
*Conveyance form: chain conveyance, synchronous belt drive.
*Material: chain conveying adopts high quality steel chain; synchronous belt adopts domestic high quality wear-resistant material with long service life.
*Conveyor drive motor and reducer with adjustable speed of high quality brand.
*Aluminum frame is used for transportation, all materials are rust-proof and beautiful.

Deqi Fully automatic surgical face mask machine VS local automatic mask machine in the market:

How to select the best surgical face mask machine that can meet your needs? The key point should be to check the machine’s stability, leadtime, components quality, customer feedback, company reputation, price& output capacity.

So to make your decision easier we are comparing here deqi automatic surgical face mask machine (automatic 1 Earloop welding machine) with the local manual surgical face mask machine in the market

Deqi surgical face mask machine Local Surgical mask machine
Stability
It is highly stable due to the simple structure, the high technology error rate is too low.
The complex structure makes it low stable. Manual processing may occur the problem at any time. Human is not error-free. The mistakes rate is high.
Leadtime
15days
30days
Investment
Deqi provides a reasonable price rate with a high-quality product.
High price than quality.
Output Capacity
80-100 pc/min
60-90 pc/min
Components
The high-quality component is used with the latest technology
Low-quality cheap components are used.

Tips:

  • If you invest in an unstable machine that may shut down frequently, it can cause a huge loss to your business.
  • The sooner you pick the right surgical face mask machine, you will step forward to earn huge profit.
  • A fully automatic surgical face mask machine needs no labor that decreases your total cost. It achieves a high output rate. The deqi’s automatic surgical face mask machine uses the latest technology so it derives high performance & high efficiency. So, the overall production cost is too low then your revenue of surgical mask.

If you can invest in the right surgical face mask machine undoubtedly your business will grow rapidly. It is the heart of your machine. So, the wrong decision is enough to ruin your business. Give some time to research & find the best surgical face mask machine.

Deqi Surgical Face Mask Machine- The Ultimate FAQ:

What is automatic mask making machine?

The automatic mask machine is machines specially designed to process a multi-layer non-woven fabric made by hot pressing, folding forming, ultrasonic welding, scrap removal, ear strap bridge welding and other processes to produce various masks with certain filtering performance. The cooperation of multiple machines completes various processes.

How many kinds of automatic face mask machine ?

There are many kinds of automatic mask machines. According to different productions, masks are mainly divided into automatic blank mask machines, automatic inner ear belt mask machines, automatic cup mask machines, automatic duckbill mask machines, automatic KN95 mask machines and so on.

Which Industry needs an automatic surgical face mask machine?

In this digital age, automatic surgical face mask machine has huge demand. There are several sectors who are highly dependent on the surgical face mask machine. That are mentioning below:

  • The pharmaceutical industry needs to make surgical masks to protect their employee while producing medicine. It is a must-have item for the pharmaceutical industry.
  • Food supplier or food making industry need a surgical mask to ensure hygiene & healthy cooking environment. So, the food industry needs the surgical face mask machine.
  • Chemical industry without surgical mask they are just in deadlock. Because handling chemicals without the surgical mask is like suicidal. So, the chemicals industry needs the surgical face mask machine.
  • All the healthcare people are a high need for surgical masks. They are dealing with various patients who are infected. So, the authority, entrepreneur needs the surgical face mask machine to give supply to the health care people or general people. All the concerned people need to wear a surgical mask to get rid of contamination. So, the surgical face mask machine is a social emergency & primary needs of the nation to ensure a secure life.

What's the structure of the automatic face mask machine 1+1 ?

The automatic face mask making machine ,we called 1+1 ,means one blank mask machine connect with one ear loop welding machine .And also include the non-woven cloth feeding device ,and blank mask turning section ,below is our mask machine structure 

What's the face mask machine price ?

The face mask machine price various for automatic face mask machine and semi automatic face mask machine .For 3ply and KN95 face maks machine ,price range USD 60,000 to USD 140,000 ,for detailed price ,please contact with us to get more :

 

What's the blank mask machine?

Blank mask machine
Blank mask machine

 

Introduction of blank mask  machine

Blank mask machine is a machine that mainly uses the principle of ultrasonic welding and automatic edge banding to complete the welding and punching process of the edge of a plane mask. The mask film machine adopts PLC control system, touch screen setting, simple and convenient operation, can be used by a single person, only need workers to unload and take materials, can greatly save labor, use automatic production, can use 1 ~ 4 The layer of PP spunbond nonwoven fabric activated carbon and filter material, the entire machine from the raw material into the nose line insertion, edge banding, cutting finished products are all a line of automated operations.

Application of blank mask machine:
The finished mask body produced by the mask punching machine is not a final consumer product, but only a semi-finished product. It needs to be further processed to meet people’s daily needs. Therefore, the mask body machine is only the beginning of the related mask production process. It is only used in the production of inner ear band masks, outer ear band masks and bandage masks. For example, the production of bandage masks is to place the finished mask body on the machine conveyor, pass through the pull tube, and then use After the ultrasonic flower wheel is pressed and welded, the strap is cut to output the finished product. Only one person needs to place the mask body on the conveyor belt of the machine, and the rest of the subsequent work is completed automatically. For example, the production process of the strap mask machine is as follows: The mask body piece is fed in-the strap is welded-the strap is cut off. The production process of the remaining masks, such as the outer earband and inner earband masks, is about the same as above.

Blank mask machine working video :

What's ear loop welding machine ?

 

The mask ear loop welding machine is a machine that welds the ear strap to both sides of the mask (including flat masks, and three-dimensional masks such as cup masks, butterfly masks, duckbill masks, etc.); 

earloop welding machine

it is divided into automatic mask ear loop welding machines and semi-automatic masks loop welding machine; the fully automatic earband welding machine is mainly used for the production of plane masks.

Ear loop welding machine video :

What's the land size requiment for the automatic face mask making machine

The size required for the machine is 4700*2500*2100mm .

What's the working environment for the automatic face mask machine operation ?

Working environment requirement  of automatic mask machine:

Working temperature: 0 ~ 40 ℃

Humidity: 5 ~ 38%

HR No flammable gas, corrosive gas No dust in the workshop (not less than 100,000 grade )

Aseptic mask production workshop

What's the materials required for 3ply face mask production ?

Below is the structure of the 3ply face mask ,please check the structure first :

3ply disposable face mask structure

The standard size of the face mask is 17.5*9.5mm .The structure of the 3ply face mask is outer non-woven cloth ,middle melt-blown filter cloth ,and inside is skin touch anti-bactria cloth .Beside the cloth ,the other parts is the nose bridge ,and ear loop .So the material list is below :

Materials 
Non-woven melt-blow cloth
Bridge of nose steel wire covered plastic
Ear loop belt
Non-woven slin-touch cloth

What's the materials daily consumption and cost analysis for the 3ply face mask machine production ?

cost analysis of face mask machines

One day working ,capacity 100-120pcs/min ,let’s say 110pcs/min ,20hours/day ,you can make 132000pcs face mask you need the materials below :

Materials ConsumptionUnit cost in USD Total cost in USD 
Non-woven melt-blow cloth0.12tonsUSD 74800/TON8976
Bridge of nose steel wire covered plastic12kmUSD 0.28/KM3.36
Ear belt 264000pcsUSD 4.1/1000PCS1082
Non-woven cloth0.25USD 20000/TON5000
Total cost for one day production   15061.36
Unit cost for per mask   0.114101212

How to adjust and test the face mask machine when I get it ?

Do you sell other machines except a surgical mask machine?

We can offer you surgical face mask making machine and KN95  face mask machine ,automatic line and semi-automatic line .

We can also offer seperate part of the whole line ,including blank mask machine ,ear loop welding machine .

Beside that ,we can also offer you mask sterilizer machines ,mask packing machines and face mask boxing machine ,they are not produced by us ,but if you need that ,we can offer you together .

Face mask packing line : including face mask sterilizer machine ,mask wrapping machine ,boxing machine :

Why we invest in an automatic surgical face mask machine?

  • There are lots of benefits of using an automatic surgical face mask machine. They are mentioning below:

    • Increase your output.
    • Ensures High-quality.
    • Reduce waste.
    • Efficiency increase.
    • Easy to operate.
    • Easy to install.
    • High performance, minimal error rate.

    It can create excellency with the use of technology. You will wonder to see it’s output capacity. It is far better than human-level accuracy.

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