Surgical Face Mask Machine
Deqi has rich experience in manufacturing surgical face mask machine to assist you to produce surgical face masks .With PLC control system ,it can work smoothly and automatically ,capacity is 80-110pcs/min ,which can help you get max capacity face mask in shortest time .
About Our Surgical Face Mask Machine:
Our automatic mask making machine is generally composed of feeding part, forming machine, conveyor line, ear strap welding machine and so on. The automatic masking machine adopts a one-to-two integration scheme (1 automatic filming machine + 2 ear wire welding machines), using computer PLC programming control, which realizes automatic unwinding of raw materials, automatic transportation, cutting of the nose bridge, mask edge welding, Ultrasonic fusion, forming cutting, ear wire welding and other full-process automation, the full load capacity of 24 hours can reach 120,000 / day.
Automatic mask making machine application
This non woven face mask making Machines realizes the fully automated production of flat masks, the whole process including coil material feeding, folding and pressing,nose bridge tendon material feeding,mask forming,mask cutting,ear band feeding and welding,finished product unloading and other processes,completing the whole production process from coil material to finished product of mask.The produced face masks are comfortable to wear, non-stressed,and have a good filtering effect, which fits the face shape of people andcan be used in medical,electronics, mining, construction and other industries.
ADVANTAGES OF DEQI SURGICAL FACE MASK MACHINE
At Deqi we incorporate high-class machinery for manufacturing our face mask machine equipments. We follow a stringent quality control process which ensures that the end product is flawless.
Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
High pressure double crank to control the die opening and closing.
Running in a high automatization and intellectualization,no pollution
Simple structure in linear type ,easy in installation and maintation.
Specification of Deqi face mask making machine
|Name||Automatic Disposable Medical Face Mask Making Machine|
|Material||PP nonwoven Composite fiber|
|aluminum alloy and 304 stainless steel|
|Control panel||Man-machine interface and buttons|
|Feture||Special welding wheel and guide wheel design, high wear resistance and long service life|
|Remarks||It can connect two external points or inner point ear strap machines for production at the same time (can be changed into one for two)|
Layout of mask making machine
8 REASONS WHY CHOOSE US
Experienced factory directly
Over 20 years experience in manufacturing ,leading the facial mask making machine industry for years
Fastest delivery guaranteed ,we can finish order within 15 days
Strict quality control
No compromise for the quality ,each machine ensure testing before delivery ,guarantee best performance for working
Best quality component
We apply world class component ,eavy duty work
More intelligent control
Touch screen control panel ,intelligent control system ,easier to operate and maintance
Fast output speed
100-110pcs/min continuously working ,stable working performance guaranteed
Better quality control for mask
Fined machine installation ,and food level spare parts control ,which can ensure the best quality of the facial mask
Fastest service reply
Any questions replied within 12 hours ,immidiate after sales service reply
Details pictures of our 3ply mask making machine
Surgical Face Mask Machine
Disposable Surgical Mask Machine (1 blank mask machine + 2 ear loop welding machines) is a fully automatic machine that can realize a series of process including material feeding, nose clip welding, blank mask welding / folding / cutting, ear loop welding / binding until a completely mask is finished, it’s combined with 1 blank mask machine + 2 ear loop welding machines which has greatly improved the production efficiency.
Why Choose Us ?
Our face mask making machine working process :
1. Combine Three Layers:
Now three variant non-woven fabrics need to keep on the fixed support production line & heaped together with above lamination. Look at the left side of the machine you will find a string of wire continuously passed via the trumpet to the laminating machine.
2.Sew the metal wire to fix the nose clip:
It is important to wear the mask maintaining the right way. When a user wears the mask it needs to pinch the nose clip to the bridge of the user’s nose so that the mask will be steady.
Sew into nose. If your machine fails to meet this structure, it results in the user nose leak that is more significant. It will make the seal leaky & the protection effect won’t work perfectly. That is harmful to the users.
But the magic of deqi automatic surgical face mask machine crucially maintains the above structure to produce a high-quality mask.
See the above image, you will discover that the metal wire is matched & carried toward one side of the non-woven fabrics. After that, the next edges are turned & stitched it on the backside perfectly.
The general surgical mask or face mask needs to maintain uniform sizes. This is another parameter to select the medical facial mask machine.
Our Deqisurgical face mask machine ensures to produce the accurate size of masks that confirm the nose. Mouth & chin are gripped together to the maximum volume. Our mask production line design confirms a folding device to achieve this particular design to meet the size requirements.
In the folding device, you will get three adjustable bevels. Set your required bevels & serially narrow down from left side to right to right a perfect folding design.
Then to make crease & excellent processing our machine has a roller to flatten the mask perfectly.
4.Single Mask Cutting:
There are lots of machines where you need labor to cut the single mask. But our surgical face mask machine is 100% automatic. You do not need any kind of manpower or manual processing. There are some variations of making different kinds of the mask such as some are sewed & some need hot-pressed & glued crucially in every part.
See the below images on how it comes out.
5. Strengthen The Edges:
It is important to give attention to the edges of the medical mask. To strengthen the non-woven fabric this step requires to press-fit the edges of the face mask. Two larges rolls of left & righter fabrics are ready to reinforce the edges crucially.
reinforce the edge of the mask.
When one side is grappled, the cloggy is flattened directly.
Now the extra cutting masks need to connect with the single mask bodies. See the below figure:
6.Fixing Ear Rope:
Cloggy is required on each edge of the mask. The mechanical claw dispatch the ear rope & the cloggy is adjusted on the mask by hot-processing cloggy like the below images.
A high-quality mask needs to use cloggy at all the four corners so that it strengthens the mask binding strength. Our machine does it crucially to maintain the output quality.
During the entire manufacturing process, there is a risk of contamination by the bacteria. Here you use the machine multiple times & use raw materials that come outside of the factory. As it is protective equipment so the main target is to maintain hygiene & ensure the mask is not infected.
Apply ethylene oxide & alkylation to disinfected the mask properly. But ethylene oxide is flammable & toxic for the human body. So, you must keep the mask 7days for monitoring after the disinfection process.
Now your mask is ready to package & sell around the globe. Our surgical face mask machine produced qualified, safe medical masks that can protect the transmission of new coronavirus.
Deqi Fully automatic surgical face mask machine VS local automatic mask machine in the market:
How to select the best surgical face mask machine that can meet your needs? The key point should be to check the machine’s stability, leadtime, components quality, customer feedback, company reputation, price& output capacity.
So to make your decision easier we are comparing here deqi automatic surgical face mask machine (automatic 2 Earloop welding machine) with the local manual surgical face mask machine in the market
|Deqi surgical face mask machine||Local Surgical mask machine|
It is highly stable due to the simple structure, the high technology error rate is too low.
The complex structure makes it low stable. Manual processing may occur the problem at any time. Human is not error-free. The mistakes rate is high.
Deqi provides a reasonable price rate with a high-quality product.
High price than quality.
The high-quality component is used with the latest technology
Low-quality cheap components are used.
- If you invest in an unstable machine that may shut down frequently, it can cause a huge loss to your business.
- The sooner you pick the right surgical face mask machine, you will step forward to earn huge profit.
- A fully automatic surgical face mask machine needs no labor that decreases your total cost. It achieves a high output rate. The deqi’s automatic surgical face mask machine uses the latest technology so it derives high performance & high efficiency. So, the overall production cost is too low then your revenue of surgical mask.
If you can invest in the right surgical face mask machine undoubtedly your business will grow rapidly. It is the heart of your machine. So, the wrong decision is enough to ruin your business. Give some time to research & find the best surgical face mask machine.
Deqi Surgical Face Mask Machine- The Ultimate FAQ:
What is automatic mask making machine?
The automatic mask machine is machines specially designed to process a multi-layer non-woven fabric made by hot pressing, folding forming, ultrasonic welding, scrap removal, ear strap bridge welding and other processes to produce various masks with certain filtering performance. The cooperation of multiple machines completes various processes.
How many kinds of automatic face mask machine ?
There are many kinds of automatic mask machines. According to different productions, masks are mainly divided into automatic blank mask machines, automatic inner ear belt mask machines, automatic cup mask machines, automatic duckbill mask machines, automatic KN95 mask machines and so on.
Which Industry needs an automatic surgical face mask machine?
In this digital age, automatic surgical face mask machine has huge demand. There are several sectors who are highly dependent on the surgical face mask machine. That are mentioning below:
- The pharmaceutical industry needs to make surgical masks to protect their employee while producing medicine. It is a must-have item for the pharmaceutical industry.
- Food supplier or food making industry need a surgical mask to ensure hygiene & healthy cooking environment. So, the food industry needs the surgical face mask machine.
- Chemical industry without surgical mask they are just in deadlock. Because handling chemicals without the surgical mask is like suicidal. So, the chemicals industry needs the surgical face mask machine.
- All the healthcare people are a high need for surgical masks. They are dealing with various patients who are infected. So, the authority, entrepreneur needs the surgical face mask machine to give supply to the health care people or general people. All the concerned people need to wear a surgical mask to get rid of contamination. So, the surgical face mask machine is a social emergency & primary needs of the nation to ensure a secure life.
What's the structure of the automatic face mask machine 1+2 ?
The automatic face mask making machine ,we called 1+2 ,means one blank mask machine connect with two ear loop welding machine .And also include the non-woven cloth feeding device ,and blank mask turning section ,below is our mask machine structure
What's the face mask machine price ?
The face mask machine price various for automatic face mask machine and semi automatic face mask machine .For 3ply and KN95 face maks machine ,price range USD 60,000 to USD 140,000 ,for detailed price ,please contact with us to get more :
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What's the blank mask machine?
Application introduction of blank mask machine
Blank mask machine is a machine that mainly uses the principle of ultrasonic welding and automatic edge banding to complete the welding and punching process of the edge of a plane mask. The mask film machine adopts PLC control system, touch screen setting, simple and convenient operation, can be used by a single person, only need workers to unload and take materials, can greatly save labor, use automatic production, can use 1 ~ 4 The layer of PP spunbond nonwoven fabric activated carbon and filter material, the entire machine from the raw material into the nose line insertion, edge banding, cutting finished products are all a line of automated operations.
Application of blank mask machine:
The finished mask body produced by the mask punching machine is not a final consumer product, but only a semi-finished product. It needs to be further processed to meet people’s daily needs. Therefore, the mask body machine is only the beginning of the related mask production process. It is only used in the production of inner ear band masks, outer ear band masks and bandage masks. For example, the production of bandage masks is to place the finished mask body on the machine conveyor, pass through the pull tube, and then use After the ultrasonic flower wheel is pressed and welded, the strap is cut to output the finished product. Only one person needs to place the mask body on the conveyor belt of the machine, and the rest of the subsequent work is completed automatically. For example, the production process of the strap mask machine is as follows: The mask body piece is fed in-the strap is welded-the strap is cut off. The production process of the remaining masks, such as the outer earband and inner earband masks, is about the same as above.
Blank mask machine working video :
What's ear loop welding machine ?
The mask ear loop welding machine is a machine that welds the ear strap to both sides of the mask (including flat masks, and three-dimensional masks such as cup masks, butterfly masks, duckbill masks, etc.);
it is divided into automatic mask ear loop welding machines and semi-automatic masks loop welding machine; the fully automatic earband welding machine is mainly used for the production of plane masks.
Ear loop welding machine video :
What's the land size requiment for the automatic face mask making machine
The size required for the machine is 6500*4500*2500mm .
What's the working environment for the automatic face mask machine operation ?
Working environment requirement of automatic mask machine:
Working temperature: 0 ~ 40 ℃
Humidity: 5 ~ 38%
HR No flammable gas, corrosive gas No dust in the workshop (not less than 100,000 grade )
What's the materials required for 3ply face mask production ?
Below is the structure of the 3ply face mask ,please check the structure first :
The standard size of the face mask is 17.5*9.5mm .The structure of the 3ply face mask is outer non-woven cloth ,middle melt-blown filter cloth ,and inside is skin touch anti-bactria cloth .Beside the cloth ,the other parts is the nose bridge ,and ear loop .So the material list is below :
|Non-woven melt-blow cloth|
|Bridge of nose steel wire covered plastic|
|Ear loop belt|
|Non-woven slin-touch cloth|
What's the materials daily consumption and cost analysis for the 3ply face mask machine production ?
One day working ,capacity 100-120pcs/min ,let’s say 110pcs/min ,20hours/day ,you can make 132000pcs face mask you need the materials below :
|Materials||Consumption||Unit cost in USD||Total cost in USD|
|Non-woven melt-blow cloth||0.12tons||USD 74800/TON||8976|
|Bridge of nose steel wire covered plastic||12km||USD 0.28/KM||3.36|
|Ear belt||264000pcs||USD 4.1/1000PCS||1082|
|Non-woven cloth||0.25||USD 20000/TON||5000|
|Total cost for one day production||15061.36|
|Unit cost for per mask||0.114101212|
How to adjust and test the face mask machine when I get it ?
Do you sell other machines except a surgical mask machine?
We can offer you surgical face mask making machine and KN95 face mask machine ,automatic line and semi-automatic line .
We can also offer seperate part of the whole line ,including blank mask machine ,ear loop welding machine .
Beside that ,we can also offer you mask sterilizer machines ,mask packing machines and face mask boxing machine ,they are not produced by us ,but if you need that ,we can offer you together .
Face mask packing line : including face mask sterilizer machine ,mask wrapping machine ,boxing machine :
Why we invest in an automatic surgical face mask machine?
There are lots of benefits of using an automatic surgical face mask machine. They are mentioning below:
- Increase your output.
- Ensures High-quality.
- Reduce waste.
- Efficiency increase.
- Easy to operate.
- Easy to install.
- High performance, minimal error rate.
It can create excellency with the use of technology. You will wonder to see it’s output capacity. It is far better than human-level accuracy.